Geocell technology has come a long way over the past four decades. In its early days of development, the geocellular soil confinement system consisted of wax-coated craft paper; a plastic drainage pipe matrix fastened with staples; paper-thin, hexagon-shaped, glued aluminum; low- and medium-density recycled materials; pure polyethylene without UV stabilization; and square cells similar to old-fashioned egg carton separators. The Invention of Modern Geocell Technology In the late 1970s, the U.S. Army Corps of Engineers (USACE) contacted Presto Products Company—a private-label consumer packaging manufacturer—to develop a more robust honeycomb-shaped confinement system that would maintain load-bearing strength under heavy vehicle loads. Working with Steve Webster at the Waterways Experiment Station (WES), Presto’s Gary Bach devised a method to weld polyethylene strips to form a cellular structure. This innovative system became known as Sandgrid and was used by the military primarily for road applications. After the development of Sandgrid, Presto Products created a new business unit to focus solely on the geosynthetics business. With this expansion, Presto Geosystems® was established. Presto Geosystems and the USACE tested various resin blends and concluded that virgin high-density polyethylene (HDPE) provided superior weld consistency and structural strength. Presto Geosystems introduced the GEOWEB® Cellular Confinement System (CCS)… Read more »
Posts Categorized: Geosynthetics Industry
Advancing the Mining Industry’s Transition to Sustainable Practices with Geosynthetics
Written by: Michael Dickey, P.E. (WI, FL, GA, NC) Mined materials are essential to our everyday lives. We use these valuable minerals in nearly every sector of the economy—they are necessary to construct roads and buildings, manufacture vehicles, build computers, and generate electricity. Additionally, the mining industry stimulates economic growth by providing employment opportunities and generating tax revenue that helps fund vital public services, such as hospitals and schools. As the mining industry navigates environmental, social, and governance (ESG) issues, there is a sense of urgency to adopt sustainable or “green” mining practices. Green mining can be defined as technologies, best practices, and mine processes that are implemented to reduce the environmental impacts associated with the extraction and processing of metals and minerals. The Mining Industry Faces Unique Challenges When it comes to sustainable development, operation, and closure of mines, the industry faces myriad challenges—not the least of which are poor soil conditions, weak subgrades, and other geotechnical challenges that can complicate miners’ efforts to meet ESG goals. In this regard, some of the more common geotechnical challenges that mine operators must contend with include: Constructing and maintaining heavy-duty haul roads. Stabilizing and protecting slopes. Tailings management and site reclamation…. Read more »
Why Geocells Outperform Geogrids for Road Construction
Written By: Bill Handlos, PE, Director of Presto Geosystems Geocells (cellular confinement) offer a more effective and practical 3D design solution to load support challenges than multilayered 2D geogrid efforts. Geocells transfer applied loads instantaneously, delivering practical soil stabilization in a product that is fast and easy to install. How do geogrids work? Geogrids rely on rutting, displacement and lateral movement of the road material to activate the load support reaction of the product. As shown below, failure of the driving surface must occur before the geogrid reacts. As a result, rutting and soil displacement is a prerequisite reality to the system. Since the geogrid is two-dimensional, material not located directly within the plane occupied by the geogrid is free to move, shift and displace. It is essential that geogrids are placed in a flat or a pre-tensioned manner—but that is not practical in a construction environment. It is common to see geogrids unrolled over a prepared grade with an undulating surface. As aggregate is placed over the top of the geogrid, the material kinks and waves, further warping the 2D plane. The geogrid is rarely pulled tight during installation which does not allow full tension under… Read more »
Bringing Stability to an Unstable World
With this summer’s extremely wet weather conditions across the country, building access roads is a major challenge. Muddy, soft ground is causing construction delays when it comes to moving heavy vehicles and equipment over the soft soils. Presto’s GEOWEB® Soil Stabilization System offers a way to build roads even with these site challenges using low-cost, local fill—and has been doing so for over 30 years. In fact, the GEOWEB system is the go-to solution for many oil companies in remote areas like the Canadian oil sands and the Amazon basin. Recently, EnergyNow Media featured an article on GEOWEB roads addressing the latest access challenges in the energy sector. The EnergyNow article is republished below. Reprint of recent article written by “EnergyNow Media” (North American Energy Magazine) Presto Geosystems: Bringing Stability to an Unstable World Oil and gas is a tricky business. Everything from resource extraction to site management to processing is fraught with difficulties, challenges, and trials. However, one often-overlooked aspect within this industry is that of simply being able to access the resource site in the first place. Once access is established, it’s crucial that there is a clean, stable platform to work on and transport resources back out…. Read more »
Choosing the Right Geocell
Written By: Bryan Wedin P.E., Chief Design Engineer, Presto Geosystems Not all geocells are created equal. While most manufacturers can provide similar-looking written specifications, you need assurances that the material delivered for your project is of the high quality that you expect. Important factors in the success of your geocell project include: Quality The geocell material is proven, strong, and will last Require only the highest quality virgin High Density Polyethylene (HDPE) resin Low quality or recycled resin can lead to weak and/or inconsistent seam strength, putting the success of your project at risk. Non-HDPE materials cannot match the nearly 40 years of in-ground experience of HDPE geocells and plastic alloy proprietary blends can mask cheap stiff filler materials. ISO Certification Important, but the manufacturer sets the testing protocol for the certification. Require a Certificate of Analysis (COA) for the material that is shipped to your project. An ISO certification that does not require continuous testing is lacking. Integral Components The complete solution includes proper components Non-corrosive, high-strength panel connection method (ATRA® Keys vs. weak staples or zip ties) Anchors that provide secure connections to the geocell (ATRA® stakes vs. J-hooks) Load Transfer Devices for tendon applications that are non-corrosive and… Read more »
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